Crane Load Chart (5 Ton to 1000 Ton) – Complete Guide with Mobile Crane Capacity Charts

Crane Load Chart (5 Ton to 1000 Ton) – Complete Guide with Mobile Crane Capacity Charts

🟨 Introduction

A crane load chart is one of the most important tools used in construction, infrastructure, and industrial lifting. It helps crane operators determine how much weight a crane can safely lift under different working conditions.

Whether you are searching for a mobile crane load chart, a 100 ton crane load chart, or even a 500 ton or 1000 ton crane load chart, understanding these charts is critical for both safety and efficiency.

In this guide, we will cover:

  • Crane load charts from 5 ton to 1000 ton
  • Mobile crane capacity charts
  • Practical explanations for each tonnage
  • Tables, examples, and real-world usage

🟨 What is a Crane Load Chart?

A crane load chart is a technical document or visual diagram that shows the maximum lifting capacity of a crane under different working conditions. It helps operators and engineers determine how much load a crane can safely lift at a specific boom length and operating radius.

A typical crane load chart includes:

  • Boom length
  • Working radius (distance from crane center to load)
  • Crane configuration (outriggers, counterweights, etc.)
  • Maximum safe load capacity

It is also commonly referred to as:

  • crane capacity load chart
  • crane lifting load chart
  • mobile crane load chart (for truck-mounted cranes)

🟨 How to Read a Crane Load Chart?

Understanding a crane load chart becomes easy once you know what to look for. Whether you are using a mobile crane load chart, a 50 ton crane load chart, or a 100 ton crane load chart, the process remains almost the same.

Follow these step-by-step instructions:


🔹 Step 1: Identify the Crane Capacity

Start by identifying the crane’s rated capacity, such as:

  • 25 ton crane load chart
  • 50 ton crane load chart
  • 100 ton crane load chart

🔹 Step 2: Check the Boom Length

The boom length is the length of the crane’s arm used to lift the load.

  • Longer boom = less lifting capacity
  • Shorter boom = higher lifting capacity

🔹 Step 3: Measure the Working Radius

The working radius is the horizontal distance from the crane’s center to the load.

This is one of the most important factors in any crane lifting load chart.

  • Smaller radius → higher lifting capacity
  • Larger radius → lower lifting capacity

🔹 Step 4: Find the Lifting Capacity

Once you know:

  • Boom length
  • Radius

This is the safe working load (SWL) for that specific condition.


🔹 Step 5: Check Crane Configuration

Before finalizing the lift, always check:

  • Outrigger position (fully extended or not)
  • Counterweights used
  • Ground condition

These factors directly affect the values shown in a mobile crane load chart.


🟨 Crane Load Charts by Capacity (Detailed Explanation)

Small Capacity Cranes (5 Ton to 20 Ton)

Small cranes are commonly used for light lifting tasks such as maintenance work, small construction jobs, and warehouse operations.

📊 Typical Capacity Table

Crane

Radius

Capacity

Load Chart PDF

5 Ton Crane 2–4m 5 Ton 5 ton crane load chart download pdf
7 Ton Crane 2–5m 6–7 Ton 7 ton crane load chart download pdf
10 Ton Crane 3–8m 8–10 Ton 10 ton crane load chart download pdf
12 Ton Crane 4–9m 9–12 Ton 12 ton crane load chart download pdf
15 Ton Crane 5–10m 12–15 Ton 15 ton crane load chart download pdf
16 Ton Crane 5–12m 13–16 Ton 16 ton crane load chart download pdf
20 Ton Crane 5–12m 12–20 Ton 20 ton crane load chart download pdf

🔹 5 Ton Crane Load Chart

A 5 ton crane load chart is ideal for light-duty work such as equipment installation and small lifting operations. It is widely used in workshops and small job sites where precision matters more than heavy lifting.


🔹 7 Ton & 10 Ton Crane Load Chart

A 7 ton crane load chart and 10 ton crane load chart provide slightly higher capacity and reach, making them suitable for moderate construction and utility work.


🔹 12 Ton, 15 Ton & 16 Ton Crane Load Chart

These cranes offer flexibility for mid-range lifting tasks. A 12 ton crane load chart, 15 ton crane load chart, and 16 ton crane load chart are often used in industrial setups.


🔹 20 Ton Crane Load Chart

A 20 ton crane load chart is commonly used in construction projects for lifting steel beams, equipment, and materials with better reach and stability.


Small Capacity Cranes


🟨 Medium Capacity Cranes (25 Ton to 50 Ton)

Medium cranes are widely used in infrastructure, real estate, and industrial lifting operations.

🔹 25 Ton Crane Load Chart

The 25 ton crane load chart is one of the most commonly used charts in construction. It balances lifting capacity and mobility, making it suitable for everyday operations.


🔹 30 Ton & 35 Ton Crane Load Chart

A 30 ton crane load chart and 35 ton crane load chart provide increased lifting power, ideal for handling larger materials in construction.


🔹 40 Ton & 45 Ton Crane Load Chart

A 40 ton crane load chart and 45 ton crane load chart are used for heavier components like precast structures and machinery.


🔹 50 Ton Crane Load Chart

The 50 ton crane load chart is extremely popular in heavy construction. Variations like:

  • 50 t crane load chart
  • 50 mt crane load chart
  • crane load chart 50 ton

are commonly searched and used interchangeably.


📊 Table

Crane Radius Capacity Load Chart PDF
25 Ton Crane 5–10m 20–25 Ton 25 ton crane load chart download pdf
30 Ton Crane 6–12m 25–30 Ton 30 ton crane load chart download pdf
35 Ton Crane 6–14m 28–35 Ton 35 ton crane load chart download pdf
40 Ton Crane 6–15m 30–40 Ton 40 ton crane load chart download pdf
45 Ton Crane 7–16m 35–45 Ton 45 ton crane load chart download pdf
50 Ton Crane 8–18m 35–50 Ton 50 ton crane load chart download pdf

Medium Capacity Cranes


🟨 60 Ton to 100 Ton Crane Load Charts

These cranes are used in large-scale construction and industrial lifting.

🔹 60 Ton & 65 Ton Crane Load Chart

A 60 ton crane load chart and 65 ton crane load chart are suitable for lifting heavy materials with moderate reach.


🔹 70 Ton & 75 Ton Crane Load Chart

These cranes are commonly used in infrastructure projects where higher lifting capacity is needed.


🔹 80 Ton Crane Load Chart

The 80 ton crane load chart is widely used for lifting large structural components and machinery.


🔹 90 Ton & 100 Ton Crane Load Chart

A 100 ton crane load chart is one of the most important charts in industrial lifting. Variations include:

  • 100t crane load chart
  • 100 mt crane load chart
  • crane load chart 100 ton

📊 Table

Crane Radius Capacity Load Chart PDF
60 Ton Crane 10–20m 45–60 Ton 60 ton crane load chart download pdf
65 Ton Crane 10–22m 50–65 Ton 65 ton crane load chart download pdf
70 Ton Crane 12–24m 55–70 Ton 70 ton crane load chart download pdf
75 Ton Crane 12–25m 60–75 Ton 75 ton crane load chart download pdf
80 Ton Crane 12–25m 60–80 Ton 80 ton crane load chart download pdf
90 Ton Crane 14–28m 65–90 Ton 90 ton crane load chart download pdf
100 Ton Crane 15–30m 70–100 Ton 100 ton crane load chart download pdf

60 Ton to 100 Ton Crane Load Charts


🟨 110 Ton to 200 Ton Crane Load Charts

These cranes are designed for heavy infrastructure and industrial projects.

🔹 110 Ton to 140 Ton Range

A 110 ton crane load chart, 120 ton crane load chart, 125 ton, 130 ton, and 140 ton crane load chart are used for high-capacity lifting with extended reach.


🔹 150 Ton Crane Load Chart

The 150 ton crane load chart is widely used in bridge construction and industrial lifting. Variations include:

  • 150 t crane load chart
  • 150 mt crane load chart

🔹 160 Ton to 180 Ton Crane Load Chart

A 160 ton crane load chart, 165 ton crane load chart, and 180 ton crane load chart provide even higher lifting capabilities.


🔹 200 Ton Crane Load Chart

The 200 ton crane load chart is used for heavy-duty operations like infrastructure and energy projects.


📊 Table

Crane Radius Capacity Load Chart PDF
110 Ton Crane 18–32m 80–110 Ton 110 ton crane load chart download pdf
120 Ton Crane 20–35m 90–120 Ton 120 ton crane load chart download pdf
125 Ton Crane 22–36m 95–125 Ton 125 ton crane load chart download pdf
130 Ton Crane 22–38m 100–130 Ton 130 ton crane load chart download pdf
140 Ton Crane 24–40m 110–140 Ton 140 ton crane load chart download pdf
150 Ton Crane 25–40m 110–150 Ton 150 ton crane load chart download pdf
160 Ton Crane 26–42m 120–160 Ton 160 ton crane load chart download pdf
165 Ton Crane 28–44m 130–165 Ton 165 ton crane load chart download pdf
180 Ton Crane 30–45m 140–180 Ton 180 ton crane load chart download pdf
200 Ton Crane 30–45m 150–200 Ton 200 ton crane load chart download pdf

 


110 Ton to 200 Ton Crane Load Charts


🟨 220 Ton to 500 Ton Crane Load Charts

These cranes are used in mega infrastructure projects.

🔹 220 Ton to 300 Ton

Includes:

  • 220 ton mobile crane load chart
  • 250 ton crane load chart
  • 275 ton crane load chart
  • 300 ton crane load chart

🔹 350 Ton to 500 Ton

These cranes handle extremely heavy loads in industrial and offshore projects:

  • 350 ton crane load chart
  • 400 ton crane load chart
  • 450 ton crane load chart
  • 500 ton crane load chart

📊 Table

Crane Radius Capacity Load Chart PDF
220 Ton Crane 30–50m 160–220 Ton 220 ton crane load chart download pdf
250 Ton Crane 30–50m 180–250 Ton 250 ton crane load chart download pdf
275 Ton Crane 32–55m 200–275 Ton 275 ton crane load chart download pdf
300 Ton Crane 35–60m 220–300 Ton 300 ton crane load chart download pdf
350 Ton Crane 40–65m 250–350 Ton 350 ton crane load chart download pdf
400 Ton Crane 40–70m 250–400 Ton 400 ton crane load chart download pdf
450 Ton Crane 45–75m 300–450 Ton 450 ton crane load chart download pdf
500 Ton Crane 50–80m 350–500 Ton 500 ton crane load chart download pdf

220 Ton to 500 Ton Crane Load Charts


🟨 Heavy Duty Cranes (600 Ton to 1000 Ton) – Detailed Guide

Heavy-duty cranes are designed for extreme lifting operations such as:

  • Power plant construction
  • Wind turbine installation
  • Offshore and oil & gas projects
  • Large infrastructure developments

These cranes operate with long boom lengths, high radius, and massive lifting capacity, making their crane load charts extremely critical.


🔹 600 Ton Crane Load Chart

A 600 ton crane load chart is used for heavy industrial lifting where both reach and capacity are important.

Typical applications:

  • Turbine installation
  • Heavy machinery lifting
  • Industrial plant setup

At shorter radius (10–20m), it can lift near full capacity. At longer radius (50–80m), capacity reduces significantly.


🔹 700 Ton Crane Load Chart

A 700 ton crane load chart is used in mega infrastructure projects where precision and power are required.

Common uses:

  • Bridge segments
  • Offshore structures
  • Large-scale steel installation

Requires proper ground stability and setup before operation


🔹 750 Ton Crane Load Chart

A 750 ton crane load chart is commonly used for:

  • Heavy modular construction
  • Industrial equipment placement
  • Energy sector projects

This crane provides excellent balance between reach and lifting capacity


🔹 800 Ton Crane Load Chart

The 800 ton crane load chart is widely used in:

  • Power plants
  • Windmill installation
  • Refinery projects

These cranes operate with very long boom configurations. Load charts become more complex due to multiple configurations.


🔹 1000 Ton Crane Load Chart

A 1000 ton crane load chart represents the highest category of lifting operations.

Used in:

  • Offshore rigs
  • Mega infrastructure
  • Nuclear and energy projects

These cranes require:

  • Advanced planning
  • High safety compliance
  • Skilled operators

📊 Heavy Crane Capacity Table

Crane Boom Length Radius Capacity Load Chart PDF
600 Ton Crane 60–100m 30–80m 400–600 Ton 600 ton crane load chart download pdf
700 Ton Crane 70–110m 40–90m 450–700 Ton 700 ton crane load chart download pdf
750 Ton Crane 75–115m 45–95m 500–750 Ton 750 ton crane load chart download pdf
800 Ton Crane 80–120m 50–100m 500–800 Ton 800 ton crane load chart download pdf
1000 Ton Crane 100–150m 60–120m 700–1000 Ton 1000 ton crane load chart download pdf

 


Heavy Duty Cranes (600 Ton to 1000 Ton)


🟨 Mobile Crane Load Chart (Complete Explanation)

A mobile crane load chart is used for cranes mounted on wheels or trucks, making them highly flexible and widely used across industries.

Unlike crawler cranes, mobile cranes:

  • Are easy to transport between job sites
  • Require less setup time
  • Can operate in urban and tight spaces
  • Are ideal for short-term and quick lifting operations 

🔹 Mobile Crane Load Chart by Capacity

Different capacities are used depending on project requirements:

Small to Medium Projects

  • mobile crane 25 ton load chart → Used for light construction and material handling
  • mobile crane 50 ton load chart → Ideal for standard construction work
  • mobile crane 70 ton load chart → Suitable for infrastructure and mid-size projects
  • mobile crane 80 ton load chart → Used for lifting structural components

Heavy Construction Projects

  • mobile crane 100 ton load chart → Industrial lifting and heavy equipment
  • mobile crane 120 ton load chart → High-rise construction and large structures
  • mobile crane 150 ton load chart → Heavy infrastructure and bridge work
  • mobile crane 160 ton load chart → Large industrial lifting operations

Mega Projects & Industrial Use

  • mobile crane 200 ton load chart → Mega infrastructure projects
  • mobile crane 250 ton load chart → Heavy engineering applications
  • mobile crane 300 ton load chart → Large-scale construction and energy sector
  • mobile crane 500 ton load chart → Ultra-heavy lifting in refineries and offshore projects

Choosing the right crane capacity ensures safety, efficiency, and cost-effectiveness.


🔹 How Mobile Crane Load Chart Works

A mobile crane loading chart is highly dependent on real-time conditions and crane setup.

Key factors include:

  • Outrigger Position
    Fully extended outriggers provide maximum stability and lifting capacity.
  • Boom Angle & Length
    Higher boom angles increase lifting capacity, while longer boom reduces it.
  • Load Radius
    As the distance from the crane increases, lifting capacity decreases.
  • Ground Condition
    Uneven or weak ground can significantly reduce crane performance and safety.

📊 Mobile Crane Table

Crane Radius Capacity Load Chart PDF
25 Ton Mobile Crane 5–10m 20–25 Ton mobile crane 25 ton load chart download pdf
50 Ton Mobile Crane 10–20m 35–50 Ton mobile crane 50 ton load chart download pdf
70 Ton Mobile Crane 12–25m 55–70 Ton mobile crane 70 ton load chart download pdf
80 Ton Mobile Crane 12–25m 60–80 Ton mobile crane 80 ton load chart download pdf
100 Ton Mobile Crane 20–35m 70–100 Ton mobile crane 100 ton load chart download pdf
120 Ton Mobile Crane 22–38m 90–120 Ton mobile crane 120 ton load chart download pdf
150 Ton Mobile Crane 25–40m 110–150 Ton mobile crane 150 ton load chart download pdf
160 Ton Mobile Crane 26–42m 120–160 Ton mobile crane 160 ton load chart download pdf
200 Ton Mobile Crane 30–50m 150–200 Ton mobile crane 200 ton load chart download pdf
250 Ton Mobile Crane 30–55m 180–250 Ton mobile crane 250 ton load chart download pdf
300 Ton Mobile Crane 40–60m 200–300 Ton mobile crane 300 ton load chart download pdf
500 Ton Mobile Crane 50–80m 350–500 Ton mobile crane 500 ton load chart download pdf

 


Mobile Crane Load Chart by Capacity

Mobile Crane Load Chart


🟨 Additional Crane Load Charts (Detailed Section)

Apart from standard crane load charts, there are several specialized load charts used across different industries such as logistics, rigging, transportation, and heavy engineering.

These charts provide more specific data depending on the type of equipment and lifting conditions, making them essential for safe and efficient operations.


🔹 Crane Lorry Load Chart

A crane lorry load chart is specifically designed for truck-mounted cranes that are used for both transportation and lifting purposes.

These cranes are commonly used in:

  • Logistics and goods transport
  • Construction material delivery
  • On-site loading and unloading
  • Infrastructure and road projects

🔹 Lifting Belt Load Chart

A lifting belt load chart helps determine the safe load capacity of slings and belts used in lifting.

  • Important for rigging safety
  • Prevents equipment failure

🔹 Lifting Load Chart

A lifting load chart is a general reference for different lifting equipment, including cranes, hoists, and rigging tools.


🔹 Crane Sizes and Load Charts

The concept of crane sizes and load charts helps users compare different crane categories based on their lifting capacity and application.

🔸 Small Cranes (5–20 Ton)

Used for:

  • Workshops
  • Maintenance
  • Light construction

🔸 Medium Cranes (25–100 Ton)

Used for:

  • Real estate projects
  • Infrastructure
  • Material handling

🔸 Heavy Cranes (100–1000 Ton)

Used for:

  • Industrial plants
  • Bridge construction
  • Offshore and energy projects

👉 Understanding crane sizes and their load charts helps in selecting the right crane for the job, improving efficiency and safety.


🔹 Crane Capacity Load Chart

These are commonly searched variations:

  • crane capacity load chart
  • crane ka load chart

👉 Both refer to the same concept:
the maximum safe lifting capacity of a crane under specific conditions


Crane Capacity Load Chart


🟨Conclusion

Understanding crane load charts is essential, but having the right equipment and expert support makes all the difference on-site.

At Gurunanak Crane Services, we combine technical expertise with a wide range of cranes (from 5 ton to 1000 ton capacity) to support projects of every scale. Whether it’s construction, infrastructure, or industrial lifting, our team ensures safe execution, proper planning, and reliable performance.

If you need assistance with crane selection, load chart understanding, or crane rental services in Ahmedabad and across India, our experts are ready to help.

Mr. Sukhdev Singh

About Author: Mr. Sukhdev Singh

poojan@shoutnhike.com

Director of Guru Nanak Crane Service

Your trust is our greatest asset. We are committed to delivering excellence, transparency, and reliability in every aspect of our work. Starting from a small-scale company, we are now one of the most trustworthy names in the industry through never-ending efforts to provide our clients with the best equipment, expertise, and service.